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Dillin Control SystemsIntegration Capabilities

Dillin’s Control Systems Integration Expertise & Engineering Capabilities

Modern facilities depend on reliable, scalable automation to maintain uptime, efficiency, and compliance. Dillin Control Systems provides fully engineered control systems integration designed for complex industrial control systems and mission-critical municipal control systems. Through a proven engineering approach and decades of experience, our team delivers high-performance automation solutions that stand up to demanding real-world environments.

Why Control System Integration Matters Today

Industrial and municipal operations are advancing at a rapid pace, driven by digital transformation, increased regulatory demands, and the need for continuous, error-free processes. An experienced system integrator ensures that PLCs, instrumentation, SCADA, field hardware, networking, and operator interfaces operate as one cohesive system.

Effective automation and SCADA systems provide:

  • Increased process reliability
  • Real-time operational visibility
  • Reduced downtime
  • Safer, more repeatable operations
  • Better reporting, data integrity, and traceability

Dillin’s integration model ensures each of these advantages is engineered into every controls project we deliver.

A Proven History of Control Systems Engineering

With more than 60 years of combined engineering expertise, Dillin Control Systems has supported a wide range of automation initiatives across process, manufacturing, packaging, water, and wastewater sectors.

Our team provides deep domain expertise in both industrial automation systems and municipal SCADA systems, ensuring that every project is backed by experience and executed with precision.

Requirements Discovery & Process Mapping

We assess system goals, existing controls, and operational constraints to define clear requirements. This ensures solutions are engineered for reliability, efficiency, and long-term performance.

System Design, Architecture & Documentation

Our team delivers complete control system designs, including schematics, network layouts, and control narratives. Clear documentation supports maintainability and alignment with industry standards.

PLC, HMI & SCADA Programming

We develop robust PLC logic, intuitive HMI interfaces, and scalable SCADA systems. Our programming supports alarms, data reporting, and secure industrial communication protocols.

Control Panel Fabrication & Field Integration

Control panels are built to UL-recognized standards using quality components and labeled wiring. Systems are integrated seamlessly into the field environment for dependable operation.

Testing, Commissioning & Operator Training

Each system is validated through factory and site testing to ensure safe, reliable startup. We provide operator training to support confident system use and long-term success.

Industrial Control System Capabilities

  • Packaging & Material Handling Controls: Dillin integrates material handling controls and packaging automation for high-throughput environments, including conveyors, pick-and-place systems, machine safety, and production monitoring.

  • Machine Automation & Safety Systems: We support machine-level control strategies including interlocks, motion control, machine guarding logic, and safety-rated circuits.

  • Facility-Wide Integration & Retrofitting: Plants seeking modernization benefit from updated PLC platforms, network upgrades, SCADA expansion, and legacy equipment conversions.

  • Data Collection, Reporting & IIoT Readiness: Dillin engineers systems that support historical data capture, KPI dashboards, and edge-to-cloud connectivity to prepare facilities for Industry 4.0 requirements.

Municipal Control System Expertise

  • Water & Wastewater Control Systems: We design robust water treatment control systems and wastewater SCADA systems that ensure compliance, consistent flow regulation, and effective process monitoring.

  • Pump Station Automation: From VFD control to redundant pump logic and alarm notification, our systems improve reliability across municipal pumping infrastructure.

  • SCADA Monitoring & Telemetry Systems: We implement secure telemetry solutions for remote lift stations, treatment facilities, and distributed assets.

  • Compliance, Redundancy & Documentation: Dillin designs systems with cybersecurity best practices, redundancy planning, and detailed operational documentation to support municipal oversight.

Technologies, Platforms & Protocols We Work With

Dillin provides expertise across a wide range of hardware and software platforms, enhancing compatibility and future scalability.

PLC / PAC Platforms

Rockwell Automation / Allen-Bradley, Siemens, AutomationDirect (select applications)

SCADA & HMI Systems

Ignition, Wonderware / AVEVA, FTView SE/ME

Industrial Communication Protocols

Modbus TCP / RTU, Ethernet/IP, Profinet, Serial, RF, telemetry, and remote monitoring systems

How Dillin Ensures Project Success

Dillin delivers turnkey control systems with:

  • Single-source engineering, fabrication & integration
  • Documented, repeatable processes
  • Responsive support and troubleshooting
  • Long-term maintainability and lifecycle planning
  • Strong collaboration between mechanical, electrical, and controls teams

This approach reduces risk and ensures predictable outcomes for every project.

System Reliability, Cybersecurity & Compliance

Today’s automation requires resilient architectures that protect against cyber threats and operational failures.

Our approach includes:

  • Secure PLC/HMI programming architectures
  • Role-based access and audit trails
  • Network segmentation & industrial firewalls
  • Backup, recovery, and redundancy planning
  • Standards alignment for industrial control system cybersecurity

These practices ensure long-term system safety and regulatory compliance.

Choosing the Right System Integrator

Selecting a partner for your control system upgrade or greenfield project requires evaluating:

  • Proven technical expertise

  • Platform experience (PLC, SCADA, instrumentation)

  • Documentation quality

  • Cybersecurity understanding

  • Long-term support commitments

  • Ability to design for scalability & future expansion

Dillin meets each of these criteria through integrated automation solutions designed for production-critical and compliance-driven environments.

Start Your Controls Project with Dillin

Whether upgrading an existing system or implementing plant-wide automation, our engineers can help define the right strategy for your operation. Contact Dillin for a control system consultation and engineering review.

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